- Before carrying out check, be convinced of the following:
- The fuel tank is completely filled with fuel.
- The vehicle is equipped with a spare tire, the tool, a jack and the jack handle.
- Establish a vehicle on an equal floor and establish loading about 200 kg (441 pounds) (2) on a back part of the case so that the back shaft weighed 800 kg (1764 pounds). Weight of a back shaft of "L": 800 kg (1764 pounds).
- Establish the special tool on a forward and back brake.
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The special tool should be connected with sapuny a forward brake (from the driver) and a back brake. |
- Special tool of a forward brake:
- (A): 9956-02310
- (B): 09952-46510 (the adaptation for a support of a brake of the car with SUMITOMO ELECTRIC brake)
- (C): 55473-82030 (the spuskny stopper of the valve of a stravlivaniye of air (1) is delivered as the spare part)
- Back brake
- (A): 09956-02310
- (B): 09952-36310 (the adaptation for a stopper of the valve of a stravlivaniye of air with diameter of a carving of 7 mm) or 09952-46510 (the adaptation for a stopper of the valve of a stravlivaniye of air with diameter of a carving of 8 mm)
- (C): 55473-82030 (the spuskny stopper of the valve of a stravlivaniye of air is delivered as the spare part)
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Instead of the adaptation for diameter of a carving of 10 mm (3) to the special tool (A) the special tool (B) is used. Therefore remove the adaptation from (A) and establish (B).
- For a vehicle with a support of a brake of TOKICO, use the adaptation which is switched on in the special tool (A).
- For definition such as a support of a brake address to Head Forward brakes.
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- Gradually press the brake lever, pressure of liquid in a forward brake does not become such, as shown below and then check the corresponding pressure of a back brake. It should correspond to the specification below.
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Pressure of a back brake with enclosed load of 8000 kPas (80 kg/cm2, 1,138 psi) on a forward brake
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Forward brake
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Back brake
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8,000 kPas of 80 kg/cm2 of 1,138 psi
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3-door or model with harmonious top
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6,000 — 7,300 kPas
60 — 73 kg/c¼2
853 — 1,038 psi
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The 5-door
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4,500 — 7,300 kPas
45 — 73 kg/c¼2
640 — 1,038 psi
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After that put pressure of 100 kg/cm2 upon a forward brake and check that pressure of a back brake corresponds to the specification below.
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Forward brake
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Back brake
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10,000 kPas of 100 kg/c¼2 1,422 of psi
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3-door or model with harmonious top
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6,500 — 8,000 kPas
65 — 80 kg/cm2
924 — 1,138 psi
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The 5-door
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5,000 — 8,000 kPas
50 — 80 kg/cm2
711 — 1,138 psi
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- If pressure of a back brake does not correspond to the specification, adjust it having changed the provision of a rack (3) as follows.
- If pressure of a back brake is higher specified, move a rack (3) in the direction "a", and if below, in the direction "b".
- Repeat steps 3-5 while pressure of a back brake will not correspond to the specification.
- After adjustment, tighten a bolt with an inhaling torque according to specified in the specification. Inhaling torque: bolt of a rack of LSPV (a): 23 N • m (2.3 kg-m, 17.0 pounds on foot).
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- Disconnect the brake highway (2) (connecting the second contour of the main cylinder and 4-foreign connection) from the main cylinder (1). Tighten a cap (the special tool) main cylinder. Press the brake lever. If pressure of a back brake of 95-100 kg/cm2 when pressure of a forward brake of 100 kg/cm2, it means that forward failure-safe system works properly. Special tool: (A) — 09956-02210.
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Forward brake
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Back brake
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10,000 kPas of 100 kg/cm2 of 1,422 psi
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9,500 — 10,000 kPas
95 — 100 kg/cm2
1,350 — 1,422 psi
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- On termination of check of pressure of liquid, pit air from brake system and execute check of brakes.
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