Suzuki Grand Vitara SQ416/SQ420/420WD

since 1998 of release

Repair and car operation



Suzuki Grandee of Wetar
+ General information
+ Maintenance and greasing
+ Heater, ventilation and conditioner
+ Steering
+ Suspension bracket
+ Wheels and tires
+ Forward driving shaft/bearing of a shaft. Oil epiploon
+ Driveshafts
+ Brake system
- Engines
   + Mechanical part of the G16 engine
   - Mechanical part of the J20 engine
      + General description
      - Routine maintenance
         Compression check
         Check of depression of the engine
         Check of pressure of oil
         Filtering element of the air filter
         Case of butterfly valves and inlet collector
         Collector of an exhaust system
         Cover of a head of the cylinder
         Oil pan and grid of the oil pump
         Oil pump
         Cover of a chain of synchronization
         Second chain of synchronization and natyazhitel of a chain
         First chain of synchronization and natyazhitel of a chain
         Cam-shafts and regulators of a klapanny gap
         Valves and head of the block of the cylinder
         Pistons, piston rings, rods and cylinders
      + Assembly fittings of the engine
      Special tool
      Necessary service materials
      Technical characteristics of the rotating moment of an inhaling
   + engine Cooling
+ Fuel system
+ ignition System
+ start System
+ release System
+ Transmissions
+ Coupling
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. Immobilizer
+ Electric equipment


http://eurazia.su .



Cover of a chain of synchronization

Components

1 — a cover of a head of the cylinder
2 — laying of a cover of a head of the cylinder
3 — lateral consolidation of a head of the cylinder
4 — ring-shaped consolidation
5 — an oil pan
6 — a grid of the oil pump
7 — a chain cover синхронизации*

8 — a crankshaft pulley
9 — a bolt of a pulley of the crankshaft
10 — oil consolidation
11 — a nut of a cover of a head of the cylinder
12 — a bolt of a grid of the oil pump and an arm bolt
13 — a bolt and an oil pan nut
14 — a bolt of a cover of a chain of synchronization


Put hermetic 99000-31250 on the interfaced surface of a cover.

Put hermetic 99000-31140 on the interfaced surface of a head of the cylinder and the cylinder block.

The rotating moment of an inhaling.

Not to use repeatedly.

Grease with engine oil sliding surfaces.

Removal

 PERFORMANCE ORDER

  1. Disconnect a negative cable from the accumulator.
  2. Merge engine oil.
  3. Merge antifreeze.
  4. Remove an oil pan and a grid of the oil pump, having addressed to the Section «An oil pan and a grid of the oil pump» in this Chapter.
  5. Uncover cylinder heads, having addressed to the Section the Cover of a head of the cylinder in this Chapter.
  1. Remove a bypass water pipe (1) and bypass a hose No. 2 (2).
  1. Remove the fan of cooling and a fan casing, having addressed to the Section the Coupling of the fan of cooling system in Head engine Cooling.
  2. Remove a generator belt, having addressed to the Section a generator Belt in Head electric equipment System.
  3. Remove a pulley of the water pump (4).
  4. Remove the tension device for a generator (5) belt.
  1. Remove a single pulley of a belt of the generator (1).
  1. Disconnect a final hose of a radiator (3) from a thermostat cover.
  2. Without disconnecting hoses, remove the А/С compressor from a compressor (2) arm (if that is available).
  3. Remove the А/С compressor arm if that is available.
  1. Pull out a bolt of a pulley of the crankshaft. To block a crankshaft (1) pulley, use the special tool (the holder of a pulley of the crankshaft). Special tool: (А): 09917-68221.

Do not forget to use a below-mentioned bolt (2) for fastening of the special tool to a crankshaft pulley. Size of a bolt: М8, Р1.25, Length = 45 mm. Force: 7 t.


1 — a crankshaft pulley
2 — a bolt
3 — a wrench
  1. Remove a crankshaft (1) pulley. If it is difficult for removing, use special tools (a stripper of a steering wheel and a stripper of bearings). If bolts of a stripper of a steering wheel too long, replace them with bolts of suitable length.
    • Special tool
      • (А): 09944-36011
      • (В): 09926-58010
  1. Uncover synchronization chains.

Cleaning

 PERFORMANCE ORDER

  1. Clear a condensed surface on a cover of a chain of synchronization, a case, the block of cylinders and a head of cylinders.
  2. Erase oil, old hermetic and a dust from a condensed surface.

Check

Check an edge of oil consolidation on existence of defects or other damages. Replace if necessary.

Installation

Repeat dismantle procedure upside-down to establish a cover of a chain of synchronization, without forgetting about below-mentioned points.

 PERFORMANCE ORDER

  1. By means of the special tool (a fitter of bearings) put new oil consolidation so that its surface was lapped with edge of a cover of a chain of synchronization. Special tool (And): 09913-75510.
  1. Put And and In hermetics on areas.
      • "And": Hermetic 99000-31250
      • "In": Hermetic 99000-31140
"and": 3 mm (0.12 inches)
«b»: 2 mm (0.08 om/)
1 — a cover of a chain of synchronization
2 — a cylinder head
3 — the cylinder block
4 — the provision of an adjusting pin
  1. Grease with engine oil edge of oil consolidation, and then establish a cover of a chain of synchronization (1). Fasten bolts (3) to the specified rotating moment.

Before establishing a cover of a chain of synchronization be convinced that the bolt is reliably fixed. The rotating moment of an inhaling: bolt of a cover of a chain of synchronization (and): 11 N • m (1.1 kg-m, 8.0 pound on foot).


1 — a cover of a chain of synchronization
2 — a nut
3 — bolts
  1. Establish a crankshaft (1) pulley. To fix a crankshaft pulley, use the special tool (the holder of a pulley of the crankshaft). Special tool (And): 09917-68221.

Do not forget to use a below-mentioned bolt (2) for fixing of the special tool to a crankshaft pulley. Size of a bolt: М8, Р1.25, It is long = 45 mm. Force: 7 t. The rotating moment of an inhaling: bolt of a pulley of the crankshaft (and): 150 N • m (15 kg-m, 108.5 pound on foot).


1 — a crankshaft pulley
2 — a bolt
3 — a wrench
  1. Establish the А/С compressor (2) arm if that is available. Fasten arm bolts to the specified rotating moment. The rotating moment of an inhaling: bolt of an arm of the compressor (and): 55 N • m (5.5 kg-m, 40.0 pound on foot).
  2. Establish a single pulley of a belt of the generator (1). Fasten a nut to the specified rotating moment. The rotating moment of an inhaling: nut of a single pulley of a belt of the generator (b): 42 N • m (4.2 kg-m, 30.5 pound on foot).
  1. Connect a final hose of a radiator (3) to a thermostat cover.
  1. Establish the tension device for a generator (4) belt. Fasten bolts to the specified rotating moment. The rotating moment of an inhaling: a bolt of the tension device for a belt of the generator (and) — 25 N • m (2.5 kg-m, 18.5 pound on foot).
  2. Establish a pulley of the water pump (3).
  3. Establish a generator belt, having addressed to the Section a generator Belt in Head electric equipment System.
  4. Establish a belt of the cooling fan, the pulley of the fan cooling the fan and a casing.
  1. Establish a bypass pipe (1) and water bypass a hose No. 2 (2).
  1. Establish a cover of a head of the cylinder, having addressed to the Section the Cover of a head of the cylinder in this Chapter.
  2. Establish an oil pan and a grid of the oil pump, having addressed to the Section Oil pan and a grid of the oil pump in this Chapter.
  3. Adjust a tension of a belt of the cooling pump, having addressed to the Section Regulation and check of a tension of a belt of the cooling fan in Head engine Cooling.
  4. Fill in in cooling system antifreeze, in forward differential transmission oil, in the engine engine oil and in steering system with strengthening special liquid.
  5. Check, whether there is no leakage of antifreeze, leakage of oil, leakage of liquid for system of a steering and leakage of exhaust gas on each connection.