Suzuki Grand Vitara SQ416/SQ420/420WD

since 1998 of release

Repair and car operation



Suzuki Grandee of Wetar
+ General information
+ Maintenance and greasing
+ Heater, ventilation and conditioner
+ Steering
+ Suspension bracket
+ Wheels and tires
+ Forward driving shaft/bearing of a shaft. Oil epiploon
+ Driveshafts
+ Brake system
+ Engines
+ Fuel system
+ ignition System
+ start System
+ release System
- Transmissions
   - Mechanical transmission (type 1)
      System description
      Diagnostics
      - Service out of a workshop
         Oil for a transmission
         Gear shifting lever
         Illumination switch
         Back fixture of the engine
         Transmission removal
         Transmission installation
         The case extension piece (for model with a drive on two wheels and the G16 and J20 engine)
         Oil epiploon of the case extension piece (for model with a drive on two wheels and the G16 and J20 engine)
   + Mechanical transmission (type 2)
   + Automatic transmission (4 A/T)
+ Coupling
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. Immobilizer
+ Electric equipment





Transmission removal

In salon

 PERFORMANCE ORDER

  1. Remove the gear shifting lever as it is described in this Chapter in the Section the gear shifting Lever.
  2. Remove the handle of the lever of gear shifting.

In an engine compartment

 PERFORMANCE ORDER

  1. Disconnect "minus" (–) a battery cable.
  2. Remove a hose сапуна (3) from a clip сапуна (2) on the back end of a head of the cylinder.
1 — transmission
2 — a clip сапуна
3 — a hose сапуна
4 — a clip of wire connection
5 — the inlet pipeline
  1. Remove fixing bolts (1) and a nut (2) starters, then remove a starter (3).
  1. Remove fixing bolts of transmission (1).

On the lift

 PERFORMANCE ORDER

  1. Merge oil from transmission and transfer.
  • At transmission and transfer removal only for coupling service oil of a transmission can be not merged.
  • To work, without merging transfer oil, it is possible, if the forward driveshaft is removed together with a transmission and transfer.
  1. Remove forward and back driveshafts as it is described in Head Driveshafts, in the Section Driveshaft.
  2. Remove exhaust pipes No. 1 and No. 2 as it is described in Head release System, in the Section Components.
  3. Remove the working cylinder of coupling from a transmission. The hose of coupling can be not disconnected from the working cylinder.
  4. Remove the bottom plate of the case of coupling.
  5. Disconnect hitches from the switch of a full drive, the switch of illumination and the sensor of speed and release their wires from clips.
  1. Remove nuts (1) from connection with the engine.
  1. By means of a jack for a transmission (1) remove a back fixing part of the engine (2), having removed its bolts.
  1. Having removed a fixing part (2), pull back a transmission and the transfer being on a jack for a transmission (1), and then lower them.
  2. Remove wire connections (3) and a hose сапуна (4).
  3. Separate the case of the lever of switching of gear wheels (5) and transfers (or cases extension pieces at model with a drive on two wheels) (2) from a transmission (1).
1 — a transmission
2 — a fixing part
3 — wire connections
4 — a hose сапуна
5 — the case
6 — a bolt
7 — a bolt