Suzuki Grand Vitara SQ416/SQ420/420WD

since 1998 of release

Repair and car operation



Suzuki Grandee of Wetar
+ General information
+ Maintenance and greasing
+ Heater, ventilation and conditioner
+ Steering
+ Suspension bracket
+ Wheels and tires
+ Forward driving shaft/bearing of a shaft. Oil epiploon
+ Driveshafts
+ Brake system
+ Engines
+ Fuel system
+ ignition System
+ start System
+ release System
+ Transmissions
+ Coupling
- Transfer
   General description
   + Diagnostics
   - Service out of a workshop
      Oil of a transfer case
      Gear shifting lever
      Switch of transfer of the all-wheel drive car
      + Oil epiploons of transfer
      Sensor of speed
      Back fixture of the engine
      Transfer module
      Removal
      Installation
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. Immobilizer
+ Electric equipment





Removal

In an engine compartment

 PERFORMANCE ORDER

  1. Disconnect "minus" (–) a cable from the battery.
  2. Place a wooden plate (1) between the engine (2) or an inlet collector (3) both a partition between salon and an engine (4) compartment so that it served as a stopper when the engine, the transmission and transfer will hang when the back fixing part will be removed.

Do not forget to use a wooden plate not to allow possible contact between a partition of salon and a compartment of the engine and the SMR sensor case (the provision of a camshaft) (at the G16 engine), the SMR sensor (the provision of a camshaft) (at the J20 engine).

For models with G16 and J20 engines

t (thickness) — 45 mm (1.8 inches)
N (height) — 200 mm (8 inches)
W (width) — 100-150 mm (4-6 inches)

In salon

 PERFORMANCE ORDER

  1. Remove a console box.
  2. Remove the gear shifting lever as it is described in Head the Mechanical transmission (type 1), in the Section the gear shifting Lever.
  3. Remove the lever of switching of transfer as it is described in this Chapter, in the Section the gear shifting Lever.

On the lift

 PERFORMANCE ORDER

  1. Merge transfer oil as it is described in this Chapter, in the Section Oil of a transfer case.
  2. Remove forward and back driveshafts as it is described in Head Driveshafts, in the Section Driveshaft.
  3. Disconnect an exhaust pipe No. 5 as it is described in Head release System, in the Section Components.
  4. Disconnect a fitting of the sensor of speed.
  1. Put a jack under a transmission (1) and remove a back fixing part of the engine (2).
  1. Gradually lower a jack (1) and check, that the wooden plate served as a stopper between the engine or an inlet collector and a partition of salon and an engine compartment.
  1. Remove bolts (4) cases of the lever of switching of gear wheels (3).
  1. Extend a hose сапуна.

In salon

Remove the case of the lever of switching of gear wheels, and then remove a bolt (1) back case of transfer.

1 — a bolt
2 — transfer

On the lift

 PERFORMANCE ORDER

  1. Remove transfer fixture (back fixture of the engine) (1), having removed bolts (2).
  1. Put a jack under a transmission (2) to prop up it.
  1. Remove a fitting of a wire of switches of 4 WD (a full drive) / 4WD - LOW (a full drive – bottom).
  2. Remove bolts of the forward case of transfer (1).
  3. Having propped up transfer (2) jack (1), shift it back and when it will separate from a transmission, lower it.