The device, service, Suzuki Grand Vitara SQ416/SQ420/420WD repair - transmission Removal (if there is a transfer)//Suzuki the Grandee of Wetar since 1998 /

Suzuki Grand Vitara SQ416/SQ420/420WD

since 1998 of release

Repair and car operation



Suzuki Grandee of Wetar
+ General information
+ Maintenance and greasing
+ Heater, ventilation and conditioner
+ Steering
+ Suspension bracket
+ Wheels and tires
+ Forward driving shaft/bearing of a shaft. Oil epiploon
+ Driveshafts
+ Brake system
+ Engines
+ Fuel system
+ ignition System
+ start System
+ release System
- Transmissions
   + Mechanical transmission (type 1)
   + Mechanical transmission (type 2)
   - Automatic transmission (4 A/T)
      + General description
      + Diagnostics of an automatic transmission
      + Precautionary measures at diagnostics of malfunctions
      + Visual survey
      + Service out of a workshop
      + System of blocking of brakes
      - System check
         Main cable of blocking
         Transmission removal (if there is a transfer)
         Installation
+ Coupling
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. Immobilizer
+ Electric equipment





Transmission removal (if there is a transfer)

In salon

 PERFORMANCE ORDER

  1. Remove a console box

To remove a clip, at first press its central hairpin.

  1. Uncover a casing and a casing No. 2. (if is available).
1 — a casing Cover
2 — the Casing No. 2
  1. Remove a casing clip, and then remove a casing No. 1 from the case of the lever of gear shifting (if is available).
1 — a casing Clip
2 — the Casing No. 1
3 — the gear shifting Lever
  1. Fingers press down a cover of the case of gear shifting and, having turned it counter-clockwise, pull out the gear shifting lever (if is available).
1 — the Casing No. 2
2 — the gear shifting Lever
3 — the Case of the lever of gear shifting
4 — the Cover of the case of the lever of gear shifting
5 — the Casing No. 1

In an engine compartment

 PERFORMANCE ORDER

  1. Remove the battery, oil щуп and a tube for oil filling.
  2. Disconnect a cable of a throttle of an automatic transmission from a throttle and arm cam.
  3. Remove the starter motor. But do not disconnect its wire.
  4. Remove a bolt and a nut of fastening of a transmission to the engine.

For G16/J20 engines

1 — the Cable of a throttle of an automatic transmission
2 — an adjustment Nut
3 — the Lock-nut

On the lift

 PERFORMANCE ORDER

  1. Merge transfer oil at the all-wheel drive car or liquid of an automatic transmission at the car with a drive on two wheels

If the automatic transmission of the all-wheel drive car is subject to further major maintenance, plums of liquid of an automatic box at this stage will facilitate work.

    • Moment of an inhaling (a): 23 N • m (2.3 kg-m, 17.0 pounds foots)


1 — the Drain stopper
2 — the Stopper for filling and level check
3 — the Drain stopper
4 — the Forward driveshaft
  1. Before to remove the driveshaft, combine leveling labels on a flange of connection and the driveshaft.

  2. Remove universal flange bolts of connection and take out the back driveshaft.

  3. Similarly take out the forward driveshaft (if is available).

  4. Remove a nut from the end of a cable of a choice of transfer and an arm to release a cable.

  5. Remove an arm of a cable of a choice of transfer, having removed two its bolts.

  6. Remove exhaust pipes No. 1 and No. 2.
Leveling labels
  1. Remove rigid fastening of a transmission (on the right) if is available.

  2. Unhook and disconnect hoses of a cooler of oil from tubes.

In order to avoid leakage of transmission liquid, open jams on the ends of tubes of a cooler of oil and hoses how they are disconnected.

  1. Remove the bottom plate of the case of a gidrostransformator.
1 — Rigid fastening of a transmission on the right (if is available).
  1. Holding a plate of a drive motionlessly by means of the special tool or to it similar, remove a wrench fixing bolts of the hydrotransformer. The special tool (only for G16/J20) (A): 09927-56010
For G16/J20 engines
  1. Remove nuts of connection of the engine and a transmission.
  2. Disconnect sockets from the sensor of speed of the car, the sensor of speed on an exit, the sensor of entering speed, the TR switch, solenoidal valves of switching and TSS (blocking) and other electric parts and disconnect their wires from clips.
  3. By means of a jack for a transmission remove a back fixing part, having removed its bolts.
  4. Having left a transmission (and transfer if is) on a jack, move them towards a back part and lower together with the hydrotransformer.

Transmission (and transfer if is available) can bend back on a jack. With a view of safety it is recommended to use the auxiliary lever of a jack.

After removal

Be convinced that a transmission and (transfer if is available) throughout all work are in horizontal situation. If they bend, the hydrotransformer can fall and cause a trauma, and liquid of an automatic transmission can flow out.


 PERFORMANCE ORDER

  1. Remove hoses сапуна.
  2. Remove transfer, having removed its bolts (if is available).