Suzuki Grandee of Wetar
+ General information
+ Maintenance and greasing
+ Heater, ventilation and conditioner
+ Steering
+ Suspension bracket
+ Wheels and tires
+ Forward driving shaft/bearing of a shaft. Oil epiploon
+ Driveshafts
+ Brake system
+ Engines
+ Fuel system
+ ignition System
+ start System
+ release System
+ Transmissions
- Coupling
General description
Diagnostics
- Service out of a workshop
Liquid check
Height of a pedal of coupling
Free wheeling of a pedal of coupling
Tube and liquid hose for coupling
Main cylinder of coupling
Cylinder of work of coupling
+ module Repair
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. Immobilizer
+ Electric equipment
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Main cylinder of coupling
Removal
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- Clear round a tank cover (8) and gather liquid a syringe or something similar.
- Remove a hairpin of a fork of a bar of a pusher (5).
- Disconnect a tube for liquid (2) from the main cylinder (1).
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Do not allow liquid hit on the painted surfaces. |
- Remove a nut (3) and a bolt (4) fastenings of the cylinder.
- Remove the main cylinder (1) and laying.
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1 — the main cylinder
2 — a tube for liquid
3 — a nut
4 — a bolt
5 — a hairpin of a fork of a bar of a pusher
6 — a clip
7 — a razvaltsovanny nut |
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Installation
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- To pit air from the main cylinder (1), incline it and add liquids.
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Having pitted air from the main cylinder (1), close on it a tube opening that liquid was not splashed out from it, the tube will not be attached yet. |
- Establish the main cylinder (1) and new laying on the case, having attached a bolt, nuts and a hairpin of a fork of a bar of a pusher.
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Do not use laying repeatedly. |
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- Tighten a fixing bolt (1) and a nut (2) to the specified value of the moment of an inhaling. Moment of an inhaling (a): 13 N • m (1.3 kg-m, 9.5 pounds foots).
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- Connect a tube for liquid and tighten a razvaltsovanny nut to the specified value of the moment of an inhaling. Moment of an inhaling (b): 16 N • m (1.6 kg-m, 11.5 pounds foots).
- Put greasing on a hairpin of a fork (3) and establish it. “A”: greasing 99000-25010
- Fill the tank with the specified brake liquid and check, whether there is no leak.
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- After installation pit air from system and check a free wheeling of a pedal of coupling. Procedure of a stravlivaniye of air see in Head Brake system.
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Dismantling
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- Remove a casing, and then a lock ring (1) at the piston lowered inside.
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- Remove a bar of a pusher (2) and gradually submit the compressed air to an opening for pipe connection to remove the piston (3). Be thus careful, that it did not jump out.
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Check
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- Check all disassembled parts on wear or damages and replace if necessary.
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- Wash out the disassembled parts brake liquid.
- Do not use repeatedly the piston (3) and a lock ring (1).
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- Check internal diameter of the cylinder on scratches or corrosion. It is better to replace the corrosion cylinder (4). Corrosion can look as deepenings or excessive roughness of a surface.
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It is impossible to grind internal diameter of the cylinder (4) any abrasive materials as it can damage an internal surface of the cylinder. |
- Wash out the cylinder (4) in pure brake liquid. Shake out surpluses of liquid from the cylinder (4). Do not use slices of a fabric to wipe the cylinder (4) dry as parts of a fabric cannot be removed from a surface of internal diameter of the cylinder.
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Assembly
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Before installation wash out all parts in the specified brake liquid. |
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- Put brake liquid in the piston and the cylinder case.
- Establish the piston in the cylinder.
- Lower the piston inside and establish a lock ring (1).
- Also establish a casing.
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1 — a pusher bar
2 — a piston stopper |
- Tighten a lock-nut (8) to the specified value of the moment of an inhaling. Moment of an inhaling (a): 10 N • m (1.0 kg-m, 7.5 pounds foots).
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1 — a tank cover
2 — the cylinder
3 — the piston
4 — a pusher bar
5 — a piston stopper
6 — a lock ring
7 — a casing
8 — a lock-nut
9 — a fork |
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