Suzuki Grandee of Wetar
+ General information
+ Maintenance and greasing
+ Heater, ventilation and conditioner
+ Steering
+ Suspension bracket
+ Wheels and tires
+ Forward driving shaft/bearing of a shaft. Oil epiploon
+ Driveshafts
+ Brake system
+ Engines
+ Fuel system
+ ignition System
+ start System
+ release System
+ Transmissions
- Coupling
General description
Diagnostics
+ Service out of a workshop
- Module repair
Coupling cover, disk of coupling and flywheel
Specifications of the moment of an inhaling
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. Immobilizer
+ Electric equipment
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Module repair
Coupling cover, disk of coupling and flywheel
Dismantling/assembly
See. Head Mechanical transmission (type 1).
Removal
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- The special tool (A) hold a flywheel motionlessly and remove bolts of a cover of coupling (1), a cover of coupling (2) and a coupling disk. Special tool (A): 09924-17810.
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- By means of the special tool (B) and a wrench (2) pull out the bearing of a leading shaft (1).
- Special tool:
- (B): 09917-58010 (G16 engine)
- (B): 09923-73210 (J20 engines)
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- Remove the bearing of switching off of coupling and a switching off fork.
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Check
Bearing of a leading shaft and bearing of switching off of coupling
Check the bearing on smoothness of rotation and replace it if malfunction is found.
Coupling disk
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Measure depth of drowning of rivets, that is distance between a head of a rivet and a working surface of a disk. If will find in any opening depth of a rivet on a working limit, replace a disk.
- Depth of a head of a rivet:
- the standard: 1.6 mm (0.06 inches)
- working limit: 0.5 mm (0.02 inches)
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Coupling cover
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- Check a diafragmenny spring on excessive wear or damages.
- Check a press plate on wear or thermal spots.
- If malfunction is found, replace all detail. Do not assort it on a diaphragm and a press plate.
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Flywheel
Check a surface contacting to a disk of coupling, on uncharacteristic wear or thermal spots. If necessary replace or repair.
Installation
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Before assembly be convinced that the surface of a flywheel and a press plate is cleared and dried carefully up. |
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- Establish a flywheel (1) on a cranked shaft and tighten to the specified value of the moment of an inhaling bolts (2) on which previously put hermetic. Special tool (A): 09924-17810. “A”: hermetic 99000-31110.
- Inhaling moment
- (а): 78 N • m (7.8 kg-m, 56.5 pounds foots) (G16 engine)
- (а): 70 N • m (7.0 kg-m, 50.5 pounds foots) (J20 engine)
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- By means of the special tool (B) establish the bearing of a leading shaft on a flywheel (1). Special tool (B): 09925-98210.
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- Level a disk of coupling with the flywheel center by means of the special tool (C), establish a cover of coupling (1) and bolts (2). Tighten bolts to the specified value of the moment of an inhaling.
- Special tool:
- (A): 09924-17811
- (C): 09923-36330 (G16 engine)
- (C): 09923-36320 (J20 engine)
- Inhaling moment
- (A): 23 N • m (2.3 kg-m, 16.5 pounds foots)
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- At a tightening of bolts of a cover of coupling (2) compress a disk of coupling by a hand by means of the special tool (C) to center a disk.
- Gradually evenly tighten cover bolts in a diagonal order.
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- Establish a clip (2) on a fork of switching off of coupling (1) and put greasing on a fork of switching off of coupling (1).
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- Then establish a fork of switching off of coupling (1) and the bearing of switching off of coupling (4). “A”: greasing 99000-25010.
- Put a little greasing on a leading shaft (3). Then connect a transmission to the engine. See. Head Mechanical transmission (type 1). “B”: greasing 99000-25210.
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Wrench turn a cranked shaft in a forward part and insert a leading shaft of a transmission (3) on a coupling disk so that shlitsa were hooked. |
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